A06B-0317-B072

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A06B-0317-B072

我国工业机器人与金属成形机床集成应用的现状与问题

工业机器人与金属成形机床在制造原理和结构等诸方面均较为相似，如伺服电机驱动、数控系统控制，以及可实现精确位置移动的自动装置等。因此，金属成形机床制造商在工业机器人的晒制上优势较为明显。而这些优势带来的巨大商机，早已被国内诸多目光敏锐机床制造企业所察觉。所以，早于多年前，便已有部分机床及企业介人对工业机器人
的制造与研发。发展至当前，我国开展工业机器人研制的金属成形机床企业，主要为数控系统厂和主机厂两类。其中，后者的产品门类较为齐全，主要优势集中于成套项目承接。

然而现阶段，虽然我国工业机器人与金属成形机床的集成应用正日趋广泛。但从行业的整体发展程度来看，二者集成应用在数量与规模上，均处于初级起步阶段，与发达国家仍有较大差距。主要表现为以下几方面 ：第一，工业机器人与金属成形机床集成应用所处水平较低，诸多先进技术仍未充分应用。并且，应用形式仅是简单地将金属成形机床和工业机器人相组合，但各自使用分离的控制系统。第二，行业内部缺乏可借鉴与参考的技术标准规范或理论基础，制造商与用户均缺乏充足的知识与经验。第三，工业机器人领域属于新兴行业，相关应用型专业人才十分匮乏，导致诸多项目受阻。总体而言，在工业机器人与金属成形机床集成应用中，许多理论与实践问题均未得到充分认识、论证与解决。
因此，要充分发挥工业机器人与金属成形机床的集成应用优势，还需各餐祝主体的不懈努力。

4 、工业机器人与金属形成机床集成应用的发展路径

根据上文所述，当前我国工业机器人与金属成形机床集成应用中仍存在诸多问题。因此，需从以下几方面对二者的集成应用进行探讨，充分发挥二者的合力优势，推进汽车制造企业发展进程。

其一，汽车机床企业在研制工业机器人的过程中，应充分发挥产业自身固有优势，树立更高的发展目标。制造商应立足于自身实际发展需要，完善工业机器人与金属成形机床集成应用的基础理论研究，提升工作工艺与转配。同时，需不断创新，突破减速器与伺服电机等基础零部件的传统束缚，大幅提高国产汽车制造工艺的质量与整体水平。
其二，在金属成形机床的制造过程中，需加入充足的自动化功能，促进其与工业机器人工作的协调开展。在此过程中，汽车制造商需加强对刀具中先进技术的应用研究，包括强刀具磨损与补偿道具的自动检测与更换等，有效保证汽车机床加工各单元工作的持续稳定开展。

其三，汽车加工制造商需对共同协调工作的双方进行联动设计，并对工业机器人与金属成形机床做出适合双方的相应调整，形成二者度集中的协调有机统一体。此设计与调整不单是改变机床机械的结构，还应包括调整设备传感器与整合控制系统等，实现工业机器人与金属成型机床的空间集成。

其四，在促进工业机器人与金属成形机床的集成应用过程中，应制定较为完善的技术规范与流程，有效满足二者对机械结构设计与控制系统等的特殊要求。因此，汽车制造企
业间应建立完备的组织联络机制，并在机制中建立必要的技术标准与规范，加强各环节的交流、沟通与协作，充分实现优势互补、资源共享与发展合力，推进我国机床工具行业转
型升级 [5]。

其五，为加快工业机器人与金属成形机床集成应用的普及，应加大对专业领域人才的培养力度。一方面，需加大工业机器人研制与开发相关专业人才的培养力度，促进工业智能机器人的应用与普及。另一方面，在汽车金属成形机床制造领域，应加强对工业机器人应用人才的培养，并不断深化关人才的专业知识与技能水平。

上亿库存，国内外近千个仓库，公司部分产品型号如下，欢迎联系哦~！

变送器 3RS10 40-1GW50

150-C251NBD SMC-3 251A Smart Motor Controller

1746-R10 SLC Replacement Covers and Labels

1771-IXE 1771 8 Point Input Module

1794-NM1 Flex I/O Accessories

193-NREEMZ E1 Plus Replacement Overload Relay

194R-D630-1753 Disconnect, Fused, Din-Type, 630 A

2090-CPWM7DF-10AF50 MP-Series 50 m Length Power Cable

2090-UXNBMP-18S30 MP-Series 30 m Length Brake Cable

BC646SPX365M Solution Provider License (M4)

GC647IFESGCLNTS GCC iFIX Optn: ESig & ERec iClientTS

IC200ALG430 Analog mixed 12bit, 4 current channel in and 2 current channel out

IC646MBW001 Machine Edition Professional Development Suite with Runtime

IC647IFPRRN00075M iFIX Profsnl SCADA 75 I/O Runtime (M4 Part)

IC660TBA021 Terminal Assembly for IC660BBA021

IC697CHS771 Redundant Rack (Dual) Front Mount

IC800CBL066 Replaced by cable IC800CBL069

ControlLogix/1756 System 1756-A13 13 SLOT CONTROLLOGIX CHASSIS

Industrial Computers 6182H-7KRH6B VVCE 700, KEYPAD, STD MEM, RIO/DH, AC

Process Control 9358-PBBK30ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 30 UNITS

Operator Interface 2711P-T15C4B2 PV PLUS 1500, TOUCH, ENET, AC PS, EXT MEM

Support 9352-WGG200R SUPT REINSTATEMENT CONTRACT FOR 9352WGG200

Support 9330-GC100R SUPT REINSTATEMENT CONTRACT FOR 9330GC100

ControlNet Products 1786-RG6F CONTROLNET RG6 QUAD SHIELD HIGH FLEX COAX CABLE

RSI Software Products 9301-2SE235ESU3R RSVIEW32 WORKS 1500-5K UPGRADE OUT-SUPT (ES)

RSI Software Products 9352-WGS200UR UPGRADE: OUT-SUPT: RSSERVER GE 90 16 TO 32 BIT

Motion Control MPL-A310F-HJ24AA MOTOR,SERVO,1.58NM,3000RPM,ENCR,230V,BRK,4.1KG

Motion Control 2090-DANBT-18S07 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 07M

BC646TJT000 HMI Tracker Server with Proficy GlobalCare

IC300TRM308 Cage-clamp (screw) style I/O plug, 8 terminal

IC800CBL001 Digital Servo Command Cable for DSM302, 1 Meter

OC646IFWTRSLNBSCM Water Solutions Pk 2008 - iFIX 5.0 Basic

20AD014A0NYNANC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC072A0EYNANCNK PowerFlex 700S AC Drive 72 A 37 kW 20D

20G1AND156AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-B5P0N104 PowerFlex 527 0.75kW (1Hp) AC Drive

280-MTR22-M8 ArmorConnect Motor Cable

FX1N-40MT 主机24点入/16点出?晶体管输出

1492-M5X10 IEC 5 x 10 mm Marker Card

1494G-FF3N-989 NEMA 1494G Enclosed Disconnect

软启动器 3RW44436BC46

ET 200SP 6ES7134-6GF00-0AA1 AI 8xI 2/4 线制 基本型，基座单元类型 A0、A1

1585D-M4HBJM-3 Micro D-Code, QD Style Ethernet Media

1756-BATM ControlLogix Battery Module

1794-IR8 Flex 8 Point RTD Input Module

194E-CA20E 194E Load switch

2080-OF2 Micro800 2 Point Analog Output Plug-In

2090-CSWM1DF-18AA30 Kinetix 30m Smartb Single Cable

20AC5P0A0NYNNNC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRC075 Proficy GlobalCare Complete for Logic PC & View Runtime 75 I/O

HE693STP111 Discontinued Part. Check with GE IP on migration path.

IC610PER151RR Printer Interface Unit (Snap On)

IC647HSTSS1KM-35 Historian v3.5 Standard Server 1000 Points (M4 Key)

IC660BBR101 Block Relay Output Normally Open 16 Circuits. Module does not have UL approval.

IC695ALG312 Isolated Thermocouple Input module provides twelve isolated differential thermocouple b channels. Each channel can be individually configured for bs from: Thermocouple types: J, K, T, E, R, S, B, N, or C and Voltage: +/-150mV or +/-50mV. Mod

IC756WDS000J-25 DV Development Suite, Jap v2.5

CompactLogix System 1769-OB16P 16 PT. 24 VDC ELECTRONICALLY FUSED SOURCING OUTPUT

PLC-5/1771 System 1771-XL MODULE GROUP, SET OF 1 LABEL FOR 8 PT. I/O

Distributed I/O 1799-D10U10B 24 VDC 20 POINT SRC OUT I/O BOARD

Operator Interface 2711P-K6M3D PV PLUS 600 GRAYSCALE, KEYPAD, DH485, DC PS

Support 9325-L5140R SUPT REINSTATEMENT CONTRACT FOR 9325L5140

Support 9358-PBBK60S SUPT RENEWAL CONTRACT FOR 9358PBBK60ENE

Support F1775-S4BSERB FIRMWARE UPGRADE FOR 1775-S4B PLC3 PROCESSOR MODUL

RSI Software Products 9301-2SE2100 RSVIEW32 WORKS 150

RSI Software Products 9701-VWMR030AFRE RSVIEW ME STATION RT 30 DISP-WINDOWS 2000 (FRENCH)

RSI Software Products 9359-PORTCL5ENE RSPRODUCTION PORTAL 5 SINGLE CLIENT USER EXPANSION

Motion Control 2094-XNSHT-1 SHUNT MODULE SPARE CONNECTORS

A06B-6093-K301 Connector Kit, Beta or I/O Link Amplifiers (CX11)

IC200UEX212-24 Qty of 24, 28 point expansion. (16) 24VDC In, (12) Relay Out, 24VDC Power Supply (includes IC200CBL501)

IC752CSI101 Siemens S7-200 cable for DataPanel 30/50

MTR-3N32-H-R-0-N-S MTR series servo motor with resolver and shaft seal

ZA06B-0158-B175#7008 A40/2000 servo motor with fan package and brake and 64k serial encoder

20BD8P0A3AYNACC0 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC367JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-A8P0 PowerFlex 520 1.5kW (2Hp) Power Module

TLXCDSTOFS33 Quantum 10 LICENSES SMALL OPC (max.1000 items)

FRN2.2C1S-4C 4. 2KVA 5.5A 2.2KW 3相AC380V/50Hz/60Hz

1492-J4-BL 4 square mm Feed-Through Terminal Block

1492-SPM3D200-N MCB Supplementary Protector 20 A

软启动器 3RW40552BB45

SIMATIC 存储卡 6ES7 954-8LL02-0AA0 SIMATIC MC 256 MB

150-SS Hand-Off-Auto Metal Selector Sw Kit

1738-IE4CM12 ArmorPoint 4 Point Input Module

1784-PCM2 DIRECT CONNECT CBL 15PIN D SHELL PLC-2

193-NCIO-43-CNT E300/E200 Control Module Connectors

20-750-PNET PowerFlex 750 PROFINET IO Kit

2090-CSBM1DE-14AA01 Kinetix Cable Single DSL 2090-Series

20AB4P2A0AYNNNG0 PowerFlex 70 AC Drive 4.2 A at 1 Hp 20A

GA647IFPRDV00300 GCA iFIX Profsnl SCADA 300 I/O Dev

GP647IFESGDVUNLMT GCP iFIX Optn: ESig & ERec Unl I/O Dev

IC600BF902RR 24Vdc Sink Output Module (8 points)

IC647HSTCR10000KM Collector Redundancy Option for Historian - Standard Server 10,000,000 Points (M4 Key)

IC647TIEC TIE:Texas Instrument TI/5 CTI or Siemens

IC693NIU004CA Series 90-30 Ethernet NIU Conbal Coated. 10/100Mbit Ethernet.

IC756LDV010E64-925 DV-Draw Development on Intel Linux/Red Hat 64 bit, English v9.25

MicroLogix 1000/1761 System 1761-L10BXB ML1000 6-24VDC IN, 2-DC FET & 2-RELAY OUT, DC PWR

PLC-5/1771 System 1771-OX POWER CONTACT OUTPUT MODULE, 4 SELECTABLE CONTACTS

Distributed I/O 1791-NDC BLOCK I/O, 24V DC, 6 POINT ANALOG MODULE

Communications 1786-RPFM CONTROLNET FIBER REPEATER - MEDIUM

Operator Interface 9399-WTDGR RSTREND GETTING RESULTS GUIDE

Support 9356-PRO2400R SUPT REINSTATEMENT CONTRACT FOR 9356PRO2400

Support 9324-RL0LDRENS SUPT RENEWAL CONTRACT FOR 9324RL0LDREN

EtherNet/IP Products 9351-HPUS INTERCHANGE FOR HP-UX

RSI Software Products 9301-2SE3500FRU2 RSVIEW32 RUNTIME 1500-100K UPGRADE IN-SUPT (FR)

RSI Software Products 9356-PRO2500U3 UPGRADE: IN-SUPT: RSSQL STD.1500 TO PROF.70000 TAG

Motion Control N-4214-2-H04AA SERV MTR,2.0NM,5000RPM,2000 LN ENCDR,BRK

44A731204-G04 Upgrade Kit Genius IC660BBA104

IC200ALG430 ANALOG MIXED 12 BIT INPUT CURRENT 4CH AND OUTPUT CURRENT 2CH

IC693PWR322 Power Supply, 24/48 Vdc, Standard

Silver Series 9500-CPAKPLENE CONTROLPAK RT PLUS - LARGE SYSTEM

VSPC32-ADMIN10 VisualSPC Administration Bundle includes Attributes, Analyst, Designer , Wizard, Importer and Reports. 10 License Pack.

20BD027A0AYNAND0 PowerFlex 700 AC Drive 27 A at 20 Hp 20B

20G11FD065AA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D310A103 PowerFlex 400- 160 kW (250 HP) AC Drive

490RIO00211 Quantum RG11 COAXIAL CONNECTOR

285-DBK22-M3 ArmorStart Spare Parts

E6B2-CWZ1X 5VDC,线性驱动输出 1000P/R、2000P/R

1492-SPM2B020 MCB Supplementary Protector 2 A

变频器选件 6SE6 400-0DR00-0AA0 DIN 导轨安装适配器

电机启动器 3VU16400MP00

150-CF45 SMC-3 Accessory

1715-N2S 1715 Short Slot Filler

1771-NBTC 1771 Analog Module

193-EC5AB E3 Plus 1-5 A Overload Relay

198E-A0S4 IEC IP66 Enclosure

2090-CPWM4DF-16AF15 MP-Series 15m Power Cable

2094-BM01-S Kinetix 6000 Axis Module

DEMOCD00016 iFIX Webspace - DEMO CD

GFK-0781 Power Mate APM for Series 90-30 PLC Follower Mode User's Manual

IC210DAR020 AC (85 to 264VAC) Power Source, (12) AC in/8 out (Relay, 8 Amp), Expandable, with LCD/Keypad

IC647ASC050 PA SDK 50 Pak

IC647PPSOPC Proficy Process Systems EGD OPC Server

IC693CPU313LT 5-Slot Base With Turbo CPU in base (.6 msec), 1K Registers, (12K Bytes User Program) (LT)

IC754VGI08CTD View Interm 8In Color TFT Touch DC GEF

MSI-DASHBOARD-100 Dashboard Client 100 Pack

SLC/1746 System 1746-R9 REPLACEMENT TERMINAL COVERS & LABELS

Distributed I/O 1734-IE2V 24V DC 2 CHANNEL ANALOG VOLTAGE INPUT MODULE

Application-specific products 1803-EEM30E4 EEM,48 PULSES, 24V DC, NEMA 4 ENCLOSURE

Operator Interface 2711-ND3ES PANELBUILDER32 SOFTWARE SPANISH

Support 9302-CV3R SUPT REINSTATEMENT CONTRACT FOR 9302CV3

Support 9381-PP500ENS SUPT RENEWAL CONTRACT FOR 9381PP500EN

DeviceNet Products 1791D-16B0X 24VDC COMPACTBLOCK I/O EXPANSION, 16 IN SINK

RSI Software Products 9301-2SE3350ITE RSVIEW32 RUNTIME 5K (ITALIAN)

RSI Software Products 9307-10KMGDBPENE RSEMETRIX MGR(65-10K METERS)W/1MSSQL PROCESSOR LIC

Motion Control MPL-B960B-MJ22AA MOTOR,SERVO,102.0NM,1000RPM,MULTI,460V

Silver Series 1398-DDM-019 DRIVE,30A PEAK, ULTRA 100

HE660SER211 Genius sequential event recorder with 8 bs (30-300VDC) with 1ms resolution, network synchronization, and IRIG-B.

IC646TPD700 Pro Server 700 I/O Point Development and Run Time System

QDC-EDT-001 V2.4 QUICKDESIGNER EDITOR

ST-3234 STXi analog b module 4 Channels, 4~20mA, 14-bit

20BC105A3AYNADA0 PowerFlex 700 AC Drive 20B

20F14NC302JN0NNNNN PowerFlex 753 AC Packaged Drive

22A-B4P5N104 PowerFlex 4- 0.75 kW (1 HP) AC Drive

140CPS22400 Quantum 电源, 24 VDC, 冗余, 8A

284D-FHD2P3Z-10-RR DeviceNet Variable Frequency Drive

CJ1W-ID261 64点输入单元，24VDC

1492-RIFM40D24 Connection Products

WinCC 上位监控软件 6GK1704-5DW63-3AA0 DP-CP5611 主站驱动

变送器 3RS17002DD00

1497A-A11-M8-0-N Control Power Transber

1606-XLP30B Power Supply XLP 30 W Power Supply

1766-L32AWA MicroLogix 1400 32 Point Controller

188-K4B630 Miniature Circuit Breaker 63 A

194L-HE6L-175I 194L Control and Load Switch Actuator

2090-CPBM7DF-10AA03 MP-Series 3m Standard Cable

2090-XXNPMP-10S03 MP-Series 3 m Length Power Cable

CB5N-0WPM-0400-AZ Fan Cable, A50/3000HVis Motor w/ Fan,40M

GC647SMP001 GCScheduler Manpower Module

IC200PWB001CA POWER SUPPLY BOOSTER CARRIER - CONFORMAL COATED

IC646TBLCPVC001 Single Seat Virtual Campus for Proficy Troubleshooter and Cause+

IC647NDT000 CIMPLICITY HMI INTEGRATOR'S TOOLKIT

IC690CDR004 InfoLink Product Library and Legacy Product CD set

IC698CHS109 RX7i 9 Slot Rack Front Mount

IC800VMA302 3 kW VersaMotion servo amplifier

SLC/1746 System 1746-IB16 DC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6181P-2PXPH VERSAVIEW 1200P NON DISPLAY COMPUTER 2 SLOT

Application-specific products 9358-PBPCNT60ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 60 UNITS

Operator Interface 2711-K5A5L2 PV550 MONOCHROME KEY, RS232 (DH485)

Support 9301-2SE2100ZHS SUPT RENEWAL CONTRACT FOR 93012SE2100ZH

Support 9500-CPAKWENR SUPT REINSTATEMENT CONTRACT FOR 9500CPAKWEN

ControlNet Products 9904-SMAC CNET SMAC ASIC

RSI Software Products 9301-2SE2503ZHE RSVIEW32 WORKS 100K WITH RSLINX (CHINESE)

RSI Software Products 9358-BEPNT60U3R UPGRADE: OUT-SUPT: EPROCEDURE FOR NT 30 TO 60

Motion Control MPL-A540K-MK24AA MOTOR,SERVO,19.4 NM,4000RPM,MULTI,230V,BRK,19.1KG

Motion Control 2090-XXNPMP-16S02 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,2M

GC646MDC159 Proficy GlobalCare Complete for Logic Developer - PC & View Development/Runtime1,500 I/O""

IC641SWP051 MS Windows SRTP/VME Host Drivers, Qty. 10

IC800SSI407RS1 7.2A, 480V, S2K Servo Controller for MTR Series Motors

PSPC-DC/E-220L Prof Shop Floor SPC DC 1 User eSig 220v

20BB192A0AYNANC0 PowerFlex 700 AC Drive 20B

20DH205A0ENNANANE PowerFlex 700S AC Drive 20D

2198-H003-ERS Kinetix 5500 2.5 Amp Servo Drive

2711P-K6C5A9 PanelView Plus 6 Graphic Terminal

280-PWRM35E-M20 ArmorConnect 3-PH Power Media trnk cable

3G2A9-BAT08 锂电池 3.6V

1492-MS6X9 IEC 9 x 9 mm Marker Card

数字量输入/输出模块SM 6ES7 322-1FF01-0AA0 DO/8 110/230V，1A，可控硅输出，光电隔离，20pin前连接器

行程开关 3SE53123SE13

运行版软件 6AV2105-2FF14-0AC0 SIMATIC WinCC Runtime 专业版 Powerpack Runtime Advanced 2048 PowerTags -> Runtime 专业版 2048 PowerTags ASIA V14

1585J-M8CBJM-15 RJ45 Ethernet Media

1756-PBR2K ControlLogix Power Supply Bundle

188-K1D030 Miniature Circuit Breaker 3 A

194E-Y16-1756-6G 16 A 194E Load switch

2090-CFBM7E7-CDAF02 MP-Series 2m Feedback Cable

2090-UXNFBMP-S30 MP-Series 30 m Length Feedback Cable

BC646TPD300 ProServer 300 I/O Develop/Runtime System with Proficy GlobalCare

GC647IFESGSR00900 GCC iFIX Optn: ESig & ERec 900 I/O Srv

IC200CBL001 Cable from CPU to PC RS-232

IC646MOSS99 QuickPanel Control Development Software Unlimited Site License - Supports QuickPanel, QuickPanel View, and QuickPanel Control

IC647IFPRSR00075K iFIX Profsnl SCADA 75 I/O Server (M1 Kit Part)

IC660TBD110 Terminal Assembly for IC660BBD110

IC697CMM731RR Series 90-70 Broadband Lan Interface, All Channels (MAP 30)

IC800MCUB12210XDRR Stepping MotorCube 100 oz-in, DeviceNet

ControlLogix/1756 System 1756-IH16I 90-146 VDC ISOLATED INPUT 16 PTS (36 PIN)

Industrial Computers 6182H-10BEH15B VVCE 1000, KEY/TOUCH, EXT MEM, CNET, AC

Process Control 9358-PBNTK10ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 10 UNITS

Operator Interface 2711P-RAT10 PVP/VVCE1000 TOUCH TO PV1000/1000E TOUCH ADAPTER

Support 9352-WRA100R SUPT REINSTATEMENT CONTRACT FOR 9352WRA100

Support 9351-DKTSR SUPT REINSTATEMENT CONTRACT FOR 9351DKTS

ControlNet Products 1786-TPYS CONTROLNET Y-TAP/STRAIGHT

RSI Software Products 9301-2SE235PTU2R RSVIEW32 WORKS 300-5K UPGRADE OUT-SUPT (PT)

RSI Software Products 9355-WABEU2 UPGRADE: IN-SUPT: WIN LINX TO RSLINX PROFESSIONAL

Motion Control MPL-A310P-HK24AA MOTOR,SERVO,2.94NM,5000RPM,ENCDR,230V,BRK,5.1KG

Motion Control 2090-DANFCT-S12 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 12M

BC647MPP010 Logic Developer PLC Professiona - 10 user pack with Proficy GlobalCare Complete and 10 hardware keys

IC5002TBW0000 12" Intelligence Industrial PC, Perbance Series Win2000

IC800CBL069 AC12/2000 Motor Power Cable, 14 Meters

OC647IFAAMC iFIX Optn: Auto Alarm Manager (M1Component Part)

20AD014C3AYNANC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC140A0EYNANASE PowerFlex 700S AC Drive 20D

20G1ANE077AA0NNNNN PowerFlex 755 AC Packaged Drive